Grinding wheel and method of reinforcing the same

ABSTRACT

The invention relates to a grinding wheel ( 1 ), preferably for grinding gears. By means of at least one plastic that is poured in, both a ring ( 2   a ) lining the bore ( 2 ) and the reinforcing layer ( 2   b ) are formed in the grinding wheel pores. The plastic that is poured in preferably consists of a potting compound, used in the raw state, made of a 2-component polyurethane system. In order to produce the reinforcement, the grinding wheel ( 1 ) is set rotating and, at the same time, a specific quantity of potting compound is poured into the bore ( 2 ). An increase in the explosion speed during operation of the grinding wheel ( 1 ) is made possible thereby.

The invention relates to a grinding wheel, preferably for grinding gears, provided with a bore serving to fasten it and with a reinforcing layer, and to a method of reinforcing the grinding wheel.

These types of grinding wheel are used, for example, in the machining of gears for car gearing mechanisms. In order to improve the productivity and the economy of the grinding process, one is seeking to constantly increase the cutting speeds during continuous generative grinding. Safety standards are to be observed here, according to which the admissible cutting speed must be at a specific ratio to the explosion speed of the grinding wheel.

The reinforcement of the grinding wheel in the region of the bore makes higher admissible cutting speeds possible, but is associated with likewise higher manufacturing costs. This also applies to a known grinding wheel according to publication JP-A-2000153 464, the reinforcement of which with a multi-layered net is costly to manufacture.

In contrast, it is the object of the invention to devise a grinding wheel of the type specified at the start that makes it possible to increase the explosion speed during operation of the grinding wheel.

According to the invention this object is achieved in that by means of at least one plastic that is poured in, both a ring lining the bore and this reinforcing layer are formed in the grinding wheel pores. A 2-component polyurethane system has proven to be particularly suitable as a potting compound.

By reinforcing the grinding wheel with an appropriate potting compound a close connection is established between the latter and the porous material of the grinding wheel because this potting compound, that flows into the finest of wheel pores, ensures secure joining with the material of the grinding wheel. Pouring the potting compound into the bore of the rotating grinding wheel and thereby regulating the penetration depth of the reinforcing material is easy to achieve in production. In this way the thickness of the reinforcing ring lining the bore can also be varied within certain limit values.

In order to produce the reinforcement the grinding wheel according to the invention is set rotating, preferably with a horizontally aligned axis of rotation and at, for example 400 rpm (revolutions per minute), and a specific amount of potting compound is poured into the bore, it being possible to adjust the depth of penetration of the adhesive into the grinding wheel and the thickness of the reinforcing ring within specific limit values by adapting the spin speed and/or the amount, the degree of fluidity and the curing time of the potting compound used.

It is advantageous here to attach sealing elements to the outside of the grinding wheel, the purpose of which is to prevent the potting compound that has been poured in from running out at the side in an uncontrolled manner.

The invention is described in more detail below by means of an exemplary embodiment with reference to the drawings. These show as follows: FIG. 1 is an arrangement for reinforcing a grinding wheel with a potting compound, shown in section and diagrammatically, and FIG. 2 is a side view of the grinding wheel.

The arrangement according to FIG. 1 shows a grinding wheel 1 made of porous, ceramic material, preferably being produced from corundum. Instead of corundum, other ceramic materials with a similar porous structure can also of course be used. The grinding wheel 1 is provided here with a bore 2, in particular for fastening it to a spindle of a machine tool.

According to the invention, both a ring 2 a lining the bore 2 and this reinforcing layer 2 b are formed by at least one plastic that has been poured into the grinding wheel pores 1′. The grinding wheel is produced from an open to highly porous structure, advantageously with a porosity of over 50 volume per cent.

For the plastic provided to reinforce the grinding wheel a potting compound composed of a 2-component polyurethane system is advantageously used which, as regards its physical properties and also due to its economy is particularly suitable for use of potting compound to produce the ring 2 a and to fill the wheel pores 1′ in the region of the ring-shaped reinforcing layer 2 b. Needless to say, other suitable potting compounds can also be used.

The potting compound is poured into the bore 2 of the grinding wheel 1 by means of a pouring device of which only a feed nozzle 5 is shown which guides the potting compound into the region of the bore 2. In order to prevent the potting compound from running out in an uncontrolled manner after being fed into the bore 2, sealing elements 8 a, 8 b are provided arranged on the outside of the grinding wheel 2.

In order to produce the ring 2 a surrounding the bore 2 as well as the reinforcing layer 2 b in the grinding wheel pores 1′ of the grinding wheel 1, the latter is set rotating about the horizontally aligned axis of rotation 6 by a drive (not shown), while a specific amount of potting compound is introduced by means of the pouring device with the feed nozzle 5. The grinding wheel 1 rotates here at a speed of for example 400 rpm (rotations per minute), the potting compound that has been poured in penetrating into the pores 1′ of the grinding wheel by means of the centrifugal force which is then effective and connecting to its ceramic material.

The penetration depth 4 that can be achieved here and also the wall thickness 3 of the ring 2 a are dependent upon the spin speed and the amount that has been poured in, as well as upon the degree of fluidity and the curing time of the potting compound used. By varying these values the wall thickness 3 and the penetration depth of the potting compound and the thickness of the reinforcing layer 2 b can be regulated within specific limit values.

In order to achieve even higher explosion speeds, it is basically also possible to additionally reinforce the grinding wheel with a metal ring that has been glued in, assuming, however, that there will be correspondingly higher apparatus and production costs. One or a number of metal rings, wires or the like could also be inserted in the bore when pouring in the potting compound and have adhesive poured around them and be embedded after curing in the ring 2 a.

In principle, the plastic poured in in order to form the ring and the reinforcing layer in the pores of the grinding wheel could be formed by pouring in different potting compound or adhesive compound materials layer by layer.

Another method for producing the grinding wheels according to the invention could also basically be used, for example by pressure casting or a combination with a centrifugal process. 

1. A grinding wheel, preferably for grinding gears, provided with a bore (2) serving to fasten it and with a reinforcing layer (7) in grinding wheel pores (1′), characterised in that by means of at least one plastic that is poured in, both a ring (2 a) lining the bore (2) and this reinforcing layer (2 b) are formed in the grinding wheel pores.
 2. The grinding wheel according to claim 1, characterised in that the plastic that is poured in is composed of a two- or multi-component polyurethane system.
 3. The grinding wheel according to claim 1, wherein the wall thickness (3) of the ring (2 a) lining the bore (2) and the penetration depth (4) of the plastic in this reinforcing layer (2 b) can be adjusted.
 4. The grinding wheel according to claim 1, wherein the grinding wheel is produced with an open to highly porous structure.
 5. A method of reinforcing a grinding wheel according to claim 1, wherein the grinding wheel (1) is set rotating, and a specific amount of potting compound is poured as plastic into the bore (2).
 6. The method according to claim 5, characterised in that sealing elements (8 a, 8 b) are attached to the outside of the grinding wheel (1) in order to prevent the potting compound that has been poured in from running out in an uncontrolled manner.
 7. The method according to claim 5, characterised in that the wall thickness (3) of the ring (2 a) and the penetration depth (4) of the potting compound can be adjusted by changing the spin speed, the amount and degree of fluidity of the potting compound that has been poured in and/or the curing time of the potting compound used.
 8. The method according to claim 5, wherein the grinding wheel (1) is rotated at an almost constant speed.
 9. The method according to claim 5, wherein the grinding wheel is rotated at a constant speed of 400 rpm (revolutions per minute).
 10. The method according to claim 5, wherein the grinding wheel is set with a horizontally aligned axis of rotation.
 11. The grinding wheel according to claim 2, wherein the wall thickness of the ring lining the bore and the penetration depth of the plastic in this reinforcing layer are adjustable.
 12. The grinding wheel according to claim 2, wherein the grinding wheel is produced with an open to highly porous structure.
 13. The grinding wheel according to claim 3, wherein the grinding wheel is produced with an open to highly porous structure.
 14. A method of reinforcing a grinding wheel according to claim 2, wherein the grinding wheel is set rotating, and a specific amount of potting compound is poured as plastic into the bore.
 15. The method according to claim 14, wherein sealing elements are attached to the outside of the grinding wheel in order to prevent the potting compound that has been poured in from running out in an uncontrolled manner.
 16. The method according to claim 14, wherein the wall thickness of the ring and the penetration depth of the potting compound are adjustable by changing the spin speed, the amount and degree of fluidity of the potting compound that has been poured in and/or the curing time of the potting compound used.
 17. The method of reinforcing a grinding wheel according to claim 3, wherein the grinding wheel is set rotating, and a specific amount of potting compound is poured as plastic into the bore.
 18. The method according to claim 17, wherein sealing elements are attached to the outside of the grinding wheel in order to prevent the potting compound that has been poured in from running out in an uncontrolled manner.
 19. The method according to claim 17, wherein the wall thickness of the ring and the penetration depth of the potting compound are adjustable by changing the spin speed, the amount and degree of fluidity of the potting compound that has been poured in and/or the curing time of the potting compound used.
 20. A method of reinforcing a grinding wheel according to claim 4, wherein the grinding wheel is set rotating, and a specific amount of potting compound is poured as plastic into the bore. 